Nook balancing a automotive has been a kind of issues that appeared off-limits to the common automotive DIY fanatic.
You will discover a variety of digital scales from a pace store like Summit Racing; nonetheless, a ‘respectable’ set will set you again a minimum of $1,000, and a higher-quality set will value double that.
You should use the toilet scale hack, the place you jack the automotive up and decrease it on a set of low cost rest room scales. I even tried this again in 2020 with Undertaking Tough, my ER34 Nissan Skyline GT-T, and had… reasonable success.
To do that accurately, you have to guarantee you’re engaged on a superbly flat floor. The automotive must be as degree as potential whereas on the scales – i.e., on some type of platform – and also you want a solution to chill out the arms after jacking the automotive as much as transfer the scales into place.
It’s fairly the dance, and there are a bunch of variables the place issues can go mistaken. One in every of my scales broke attributable to going far past the utmost weight restrict of 130kg (286lbs).
So, measuring the burden in any respect 4 corners, making any changes, and having to carry out the entire circus once more made this method removed from sensible. It appeared like devoted digital scales had been nonetheless the one viable strategy.
Or Is It…
Quick-forward a couple of years, and I found a YouTube channel known as SuperfastMatt. Matt’s movies are as humorous as they’re insightful, and one known as I Invented a Higher Strategy to Weigh Your Automotive. And it’s Cheaper, Too. discusses how you should use leverage and a little bit of math to calculate the burden at any given nook.
You might have a supporting block by which a beam rests on. The supporting block is a ‘X’ distances away from the toilet scale. You’d then place the tire on the beam, and that weight transfers throughout the beam to the size. The burden shall be considerably smaller, which shouldn’t max out the size. If you understand the space from the supporting block and the space to the size, you possibly can calculate the precise weight with the worth proven by the size.
Seeing that I nonetheless had my analog scales from the primary try and a workable platform I designed for aligning vehicles, I figured I’d let my internal engineer again out to play and provides this a shot. Earlier than going full ship, I made a decision to check it on a small scale with an previous battery from the household Honda Stepwgn.
I first weighed the battery to know my goal— roughly 9.8kg (21.6lbs). The decision on these scales go away loads to want.
I subsequent created a platform that will have the beam degree with the toilet scale. I recorded the size (92.2cm). We’ll name this ‘L’.
Then I positioned the battery on the beam and obtained a studying of two.9kg (6.4lbs). Nice! I’ll name that ‘Fa’ for now. Now, to calculate the distances.
In contrast to the drawing, the pressure of the battery isn’t a single level on the beam, thus I made a decision to take the common of utilizing a distance from in entrance of and behind the battery – one closest to the size (L2) and one closest to the supporting block (L1). I might subtract the 2 and divide it by 2.
(L2-L1) /2 = Lm
(39cm-15.5cm) / 2 = Lm
11.75cm = Lm
With what I’m calling ‘Lm’, you possibly can subtract that quantity from L2 and get the battery’s ‘heart’ level of pressure. I’ll name this worth ‘Lf’.
L2-Lm= Lf
39cm-11.75cm= Lf
27.25cm= Lf
With Lf now decided, I can divide it by the full size of the beam. If you understand the space relative to the beam, you possibly can divide that quantity by the burden on the size to calculate the burden. I do know it’s getting a bit wild right here…
Fl=Lf /L
Fl=27.25cm / 92.2cm
Fl=.2955
I realized this on the full-size take a look at, however I attempted to maintain as many numbers after the decimal place as potential to extend accuracy. It does make a distinction. With Fl, we are able to lastly calculate the burden of F.
F= Fa / Fl
F= 2.9kg. / 2955
F= 9.81kg
That is an error of 0.10%, which greater than proves the accuracy of this mathematical take a look at. With this stable proof of idea, it was time to scale up.
Full Steam Forward
With Undertaking Tough able to go, I made a decision to do an alignment, as I might use the identical platform rig for the nook balancing.
For shaken, I needed to reinstall some OEM components, which threw my alignment out of whack.
Bringing the automotive to my home from its storage spot was one of many sketchiest drives of my life. I adjusted my laser degree to degree the platform with shims.
I used to be now able to nook stability Undertaking Tough. I obtained my rest room scale out and ensured the beam and platform had been degree…
…And instantly bumped into an issue. Though I had calculated that if my bar had been 184cm lengthy, I might have loads of house to drive on the beam and never max out the toilet scale, the burden deflected the beam a lot that it touched the bottom. Two extrusion bars weren’t going to work.
However how about three? Seeing that I had additional extrusions from numerous tasks at that very same 184cm size, I made a decision to attempt that earlier than chopping the beams to a smaller dimension. I used to be nonetheless afraid that if I had minimize the beams too brief and pushed too far on the beam, it might max out the size, and I’d threat breaking them.
Even with three beams in place, they nonetheless bowed like loopy. This wasn’t going to work. I then remembered that I may transfer the size nearer to the automotive and use a wedge piece of wooden for the beams to relaxation on to switch the load, successfully shorting the size of the beams. All I wanted to do was zero out my scale and take a look at it.
With my present size (L) now shortened to 108.3cm from 184cm, the beam hardly deflected and will proceed with the experiment. The studying on the size was 42.5kg (93.7lbs) (Fa).
It was now time to calculate the assorted lengths as I had performed with the battery. Nevertheless, it was harder to inform the place the contact patch was on the beam. I used a small sq. ruler and slid it underneath the tire till it couldn’t transfer anymore, after which marked the beam. I did this for each side to get my L2 and L1 calculations.
(L2-L1) / 2 = Lm
(20.5cm-1.1cm) / 2 = Lm
9.7cm = Lm
It wasn’t till I completed measuring every part that I spotted there was a better solution to decide the tire’s contact patch…
You’ll be able to press a bit of flat scrap wooden anyplace towards the tire and mark out the L2 and L1 of the tire contact patch utilizing the identical methodology. Amazingly, this methodology matched my numbers for the entrance tires (9.7cm) however was barely larger within the rear (10cm). These can be the Lm values used within the calculations.
Seeing that I can immediately calculate Lm from the tire contact patch, my new equation is now this.
L2-Lm = Lf
20.5cm -9.7cm = Lf
Lf = 10.8cm
We now take Lf and calculate the pressure relative to the space on the beam.
Fl=Lf / L
Fl=10.8cm / 108.3cm
Fl=.0997
Once more, preserve as many locations as potential within the calculations. I saved your complete quantity on my calculator (0.099722992). Then, we are able to calculate the pressure of the automotive at that nook.
F= Fa / Fl
F= 42.5kg.0997
F= 426.18kg
And similar to that, one nook is finished! Subsequent, roll the automotive again a bit, transfer the size to the subsequent tire, drive up, and crunch these numbers.
When you get the dangle of it, every nook takes about 5 minutes. In fact, in case you have a number of scales and beams (I used to be nonetheless cautious and determined to not get extra beams to do that), you could possibly do that entire course of in a single shot.
Listed below are the values that I got here up with after all of the calculations. In response to the shakensho, my Skyline ought to weigh 1,460kg (3,218lbs). I’m undecided how they obtained that quantity (moist, dry, full tank of gasoline, and so on.), however I shouldn’t be too far off.
Consider an excellent light-weight (learn: barely flimsy) FRP entrance hood, no spare tire, and some different bits right here and there, and the full calculated weight is fairly rattling shut. Ideally, I might take Undertaking Tough to a spot the place I can drive and weigh the automotive, however that must wait till it’s handed its shaken inspection.
What can we do with this newfound details about Undertaking Tough‘s stability? A nook stability reveals your automobile’s weight distribution, which might then be manipulated to optimize dealing with. For individuals who are useless critical about getting the very best lap time, you’d manipulate this distribution by bodily eradicating weight or including ballast in strategic areas to get nearer to that ‘ultimate’ 50/50 distribution entrance to again and left to proper.
We will manipulate how a lot weight a nook receives by elevating or reducing it. Nevertheless, as one motion impacts all the opposite corners on the similar time, it isn’t potential to vary the entrance, rear, left, and proper weight percentages. So until I bodily take away, shift, or add weight, Undertaking Tough may have these values.
Entrance Weight % =54.06%
Rear Weight % =45.95%
Left Weight % =53.23%
Proper Weight % =46.77%
Notice: I didn’t simulate my physique weight (84kg/185lbs) or disconnect the sway bars. In good apply, you completely ought to do that when organising a race automotive or a automotive with extremely stiff springs. Minor tweaks may have an even bigger impact, and also you don’t need unintended preload within the sway bars. Though Undertaking Tough has adjustable sway bar finish hyperlinks, and I’ve dialed them in for no preload, it isn’t a race automotive. We’re nonetheless doing this with rest room scales no matter what number of variables we restrict.
What we can do is get our cross-weight to a super 50/50 scenario. At the moment:
(Entrance Proper (kg) +Rear Left (kg)) / Complete Weight (kg) = Cross Weight %
(351.83kg+340kg) / 1439.27kg =Cross Weight %
48.07% = Cross Weight %
Anytime you will have a cross weight above 50%, you will have a wedge. Something beneath 50%, like Undertaking Tough, is a reverse wedge. Figuring out this, you possibly can comply with these guidelines to regulate the trip peak to get nearer to a 50/50 distribution.
RAISING anybody nook will INCREASE the burden on that nook and barely have an effect on all different corners.
LOWERING anybody nook will DECREASE the burden on that nook and barely have an effect on all different corners.
Cross weight ABOVE 50% = DECREASE weight (peak) on FR/RL or INCREASE weight (peak) on FL/RR. – Wedge
Cross weight BELOW 50% = INCREASE weight (peak) on FR/RL or DECREASE weight (peak) on FL/RR – Reverse Wedge
Thus, I ought to work on growing the peak on the Entrance Proper – Rear Left or lowering the peak on the Entrance Left – Rear Proper. That is the place every part turns into hella-tedious. You additionally must resolve how set you’re within the automobile’s trip peak. Once more, the stiffer the springs, the stronger the affect minor changes will make. Nevertheless, in case you are useless set on how the automotive seems, you may need to compromise that fifty/50 distribution.
And that’s so that you can resolve. For me, as soon as I get Undertaking Tough again on the highway, I’ll do that once more and purpose to get that fifty/50 cross weight distribution. I additionally need to take a look at a couple of extra suspension tasks and experiments.
This goes to point out that for those who’re not afraid of a bit little bit of math, you possibly can unlock potential and knowledge that will in any other case be locked behind costly gear. It did take some refinement, and this nonetheless received’t be as correct as an excellent set of digital scales, however not like my first try at nook balancing with scales, it was a hit.
Digital scales would nonetheless be glorious, although…
Ron Celestine
Instagram: celestinephotography
